OUR APPROACH
Our approach to develop an engineered garment factory rests on the following 4 pillars:
Organization
Right Organogram
Training Programme for all levels
Incentive planning
Technology
Machinery Selection for all Departments
Choosing the Right Software
Automates and Work-aids selection
Infrastructure
Building Architecture
Factory Layout Planning
Utility Planning
Processes
Department wise Sop design & implementation
Setting key support functions of QC, IE, training and MIS
Software system implementation
KEY FEATURES OF WASTRA ENGINEERED GARMENT FACTORY
Man-to-Machine Ratio (MMR) of 2.0 or less
Individual operator efficiency of up to 40% within 6 weeks of training
High-performance layout saving approx. 20% space compared to a conventional layout
Maximum usage of low-cost automates and work-aids
Quick changeover for flexibility in product mix
Approx. 50% lower inventory by use of lean manufacturing tools
An effective MIS that captures the right information at the right time for decision making
Fully compliant with Safety, Health, and Environmental (SHE) norms
Line efficiency of 55 to 60% within a year
99% Cut-to-Ship ratio for standard products